15 Wood

Architects and developers are increasingly aware of the role played by steel and concrete manufacturing in the worsening climate crisis, and there is already a move in some quarters towards much more sustainable building materials.

One such material is already being widely used in construction, but recent advances mean it is stronger and more durable than it has ever been before, and has a far, far lower environmental impact than concrete or steel. That material is wood.

Though timber-framed buildings are hardly new, instead of sawing enormous beams from ancient trees, new techniques focus on using fast-growing soft woods, stuck together in a form which provides massive strength, durability, and flexibility of design.

One example of this, cross-laminated timber (CLT), is manufactured using a technique developed in the 1990s in Austria, in which sheets of kiln-dried wood are glued on top of each other, with the grain of each layer running perpendicular to the next.

This method can create huge boards, up to a foot thick, and as long and as wide as the manufacturer’s premises allow.

What’s more, the strength of these coagulated timber slabs can match or exceed steel or concrete.

The use of CLT as a modern construction material has already been definitively proven.

The world’s largest CLT structure is Dalston Works, a 10-storey residential building of 101 flats, in Hackney, London, which was completed in 2017, and won the “eco living award” at the Evening Standard’s 2018 New Homes Awards.

Meanwhile, the world’s tallest timber building has also been built using CLT – the 85.4-metre, 18-storey Mjostarnet building in Norway, which was completed in 2019 and is also the country’s third-tallest building. The mixed-use building contains apartments, a hotel, a swimming pool, office space and a restaurant.

Figure: Mjøstårnet

For new buildings, the energy regulations are pushing energy consumption and carbon emissions down to the point that the main carbon emissions from new buildings through their life cycle come from their construction and materials.

CLT buildings may be able to store more carbon in the wood than their entire construction generates.

As trees absorb CO2 when they grow, CLT is considered to have a negative embodied carbon – meaning that the CO2 absorbed by the tree during its growth can be more than that emitted in the manufacture of the CLT product and its transportation to the site.

At the end of its useful life CLT can be repurposed – something tricky to achieve with other building materials.

The timber used should come from managed forests which have been properly certified as being sustainable sources of wood.

However, “sustainable forestry” is a contentious subject, with different meanings in different countries. While vast forests of fast-growing conifers may be able to rapidly fulfil timber orders, a growing understanding of the impact of monoculture cropping on biodiversity, and what it means for carbon sequestration, is also a key consideration for those seeking to herald CLT as a straightforward environmentally friendly choice.

The wood used in the 10-storey Dalston Works building in London was grown in forests in Austria and Germany which have been certified as sustainable.

It was then manufactured into CLT in Austria and brought by road to the UK.

According to the developers, the building used 4,500 cubic metres of timber, which equates to about 2,300 trees. With more than 800 people living in the building, they say it worked out at about three trees per person.

the main tree grown for construction in the UK is the sitka spruce, an imported conifer from the Pacific northwest of North America.

In their home region these trees can reach 40-70 metres in height, but in the UK, where conditions are milder, their growth rate is faster but the resulting density of the wood is lower, making it weaker.

As a result, higher strength timber grown in Europe is normally used for key structural purposes.

One particular concern about the extensive use of wood in construction is the potential for flammability.

In order to be used as a commercial construction material, CLT has been extensively fire-tested, and is designed to accommodate substantial fire resistance.

Furthermore, unlike steel, CLT remains structurally stable when subjected to high temperatures. CLT is green, cost-effective, fast to install, requires less foundation, and results in less waste than traditional construction.

From Comments

It is incorrect to say that CLT “unlike steel” remains structurally stable to high temperatures. Steel used in buildings retains at least 100% of its cold strength up to about 360°°C. (It’s actually stronger at around 150-300°C.) What is true is that its insulation properties causes wood to degrade more slowly when exposed to heat as the heat doesn’t penetrate so fast. Which is why steam boilers are made out of steel and not wood

Cockburn

15.1 Transparent Wood

Coleman

Transparent wood could soon find uses in super-strong screens for smartphones; in soft, glowing light fixtures; and even as structural features, such as color-changing windows…. Wood is made up of countless little vertical channels, like a tight bundle of straws bound together with glue. These tube-shaped cells transport water and nutrients throughout a tree, and when the tree is harvested and the moisture evaporates, pockets of air are left behind. To create see-through wood, scientists first need to modify or get rid of the glue, called lignin, that holds the cell bundles together and provides trunks and branches with most of their earthy brown hues. After bleaching lignin’s color away or otherwise removing it, a milky-white skeleton of hollow cells remains. This skeleton is still opaque, because the cell walls bend light to a different degree than the air in the cell pockets does—a value called a refractive index. Filling the air pockets with a substance like epoxy resin that bends light to a similar degree to the cell walls renders the wood transparent. The material the scientists worked with is thin—typically less than a millimeter to around a centimeter thick. But the cells create a sturdy honeycomb structure, and the tiny wood fibers are stronger than the best carbon fibers, says materials scientist Liangbing Hu, who leads the research group working on transparent wood at the University of Maryland in College Park. And with the resin added, transparent wood outperforms plastic and glass: In tests measuring how easily materials fracture or break under pressure, transparent wood came out around three times stronger than transparent plastics like Plexiglass and about 10 times tougher than glass. ‘The results are amazing, that a piece of wood can be as strong as glass,’ says Hu, who highlighted the features of transparent wood in the 2023 Annual Review of Materials Research.

Coleman (2023) Why scientists are making transparent wood

15.2 Wooden Windmills

Fisher

The 105m (345ft) tower’s strength comes from the 144 layers of laminated veneer lumber (LVL) that make its thick walls.

By varying the grain of each of the 3mm-thick layers of spruce, Modvion says it has been able to control the wall’s strength and flexibility. “It’s our secret recipe,” says company co-founder – and former architect and boat builder – David Olivegren, with a smile.

At the factory, on the edge of Gothenburg, the thin layers of wood have been glued and compressed together to make the curved sections. Those pieces are then taken on site, glued together into cylinders and then stacked on top of each other to make the tower.

“Wood and glue is the perfect combination, we’ve known that for hundreds of years,” Olivegren says. “And because using wood is lighter [than steel] you can build taller turbines with less material.”

Fisher (2023) World’s tallest wooden wind turbine starts turning